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1.Main Technical Parameters
Model | Customize 1600 | ||
Running line speed | Machinery | 180m/min | |
Production | 120-150m/min | ||
Suitable type of base material | Paper, film (Aluminized film), non-woven √ | ||
Foil, ultrathin fiber paper □ | |||
Suitable type of extruding resin | PE,PP,EVA √ | ||
TPU □ | |||
Line process | Unwinding #1 | Max diameter | Ø1500mm |
Tension control | Magnetic brake 400N | ||
Web guide | Photoelectric corrective | ||
Unwinding #2 | Max diameter | Ø600mm | |
Tension control | Magnetic brake 100N | ||
Web guide | Photoelectric corrective | ||
Rewinding | Motor/control | 11kw/ Inverter | |
Max diameter | Ø1500mm | ||
Rolling way | Surface friction | ||
Web guide precision | ±0.5mm | ||
Tension range | 0-400N | ||
Web cutting & slitting & stitching | Unwinding #1 | Semi-automatic splicing | |
Unwinding #2 | Semi-automatic splicing | ||
Laminating unit | Waste edge slitting & blowing device | ||
Rewinding | Automatic pneumatic cutter | ||
Corona treatment | Unwinding #1 | One-side/ for paper 6kw | |
Extruder | Main motor | Power | 37kw |
Screw | Diameter | Ø100mm | |
L/D | 32:1 | ||
Max output | 260kg/h | ||
Temperature control point & heating power | Screw | 7/42kw | |
Filter & link | 3/5.5kw | ||
T-die | 9/21.5kw | ||
Total | 19/69kw | ||
Filter | Replacement | Automatic | |
Control | Pneumatic | ||
T-die | Length of lip | 1800mm | |
Heating way | Inner cavity heating | ||
Extrusion coating thickness | 0.006-0.10mm | ||
Extrusion laminating thickness | 0.01-0.15mm | ||
Width of production | Range | 1000-1600mm | |
Adjustment | Manual | ||
Laminator | Construct | 40mm solid steel wallboard | |
Main motor | Power | 11kw | |
Control | Inverter | ||
Central Impression | Diameter | Ø600mm | |
Internal structure | Bilayer spiral type | ||
Surface | Mirror-polished & chrome plated | ||
Operational automation degree | Main control cabinet | Master Control Web transmission & extrusion PLC touch screen control for optional | |
Extrusion unit | Temperature monitoring & control | ||
Unwinding unit(#1 & #2) | Web semi-automatic splicing | ||
Rewinding unit | Cutting & roll changing | ||
Total power | Theoretical maximum | 130kw | |
Stable running | ≈60kw | ||
Total weight | 14600kg (±5%) | ||
Overall size | 12.5M(L) * 7.8M(W) * 2.8M(H) |
2.Comprehensive Description
This machine is sold to Greece (Central Macedonia region-Thessaloniki), which is our model machine in Eastern Europe (2017). We use the world famous brand spare parts and strictly follow the EU CE standard and ISO9001: 2012 standard. It can achieve high speed (not less than 150m / min) extrusion coating, the thinnest to 0.006 mm, uniformity / error of not more than 5%.
It is specially designed for paper extrusion and lamination, using special tension control, and added corona treatment unit, mainly for high-grade packaging paper processing. It can also be used for extrusion coating and laminating other flexible packaging substrates of similar nature, such as plastic films and nonwovens.
3. Product Features
(1) Duplex unwinding & rewinding, semi-automatic stitching for non-stop reloading
(2) 6 kw corona treatment device to fully improve the surface tension of the substrate, the processing capacity of not less than 40 dyne
(3) World famous brand parts: Japan Yaskawa inverter, Germany Siemens PLC and motor, Japan Omron temperature control system, France Schneider low-voltage electrical appliances
(4) China's well-known brands of high-precision hardened gear box and chromium alloy T-die, pneumatic filter replacement device
(5) Germany Siemens touch screen PLC control system, integrated control line process and extrusion unit, accurate control of product quality, low scrap rate
(6) Mirror & matte central impressions can be easily replaced to meet a wide variety of product requirements
(7) Surface friction winding method, with the slide rail replacement device, easy to harvest finished products
1.Main Technical Parameters
Model | Customize 1600 | ||
Running line speed | Machinery | 180m/min | |
Production | 120-150m/min | ||
Suitable type of base material | Paper, film (Aluminized film), non-woven √ | ||
Foil, ultrathin fiber paper □ | |||
Suitable type of extruding resin | PE,PP,EVA √ | ||
TPU □ | |||
Line process | Unwinding #1 | Max diameter | Ø1500mm |
Tension control | Magnetic brake 400N | ||
Web guide | Photoelectric corrective | ||
Unwinding #2 | Max diameter | Ø600mm | |
Tension control | Magnetic brake 100N | ||
Web guide | Photoelectric corrective | ||
Rewinding | Motor/control | 11kw/ Inverter | |
Max diameter | Ø1500mm | ||
Rolling way | Surface friction | ||
Web guide precision | ±0.5mm | ||
Tension range | 0-400N | ||
Web cutting & slitting & stitching | Unwinding #1 | Semi-automatic splicing | |
Unwinding #2 | Semi-automatic splicing | ||
Laminating unit | Waste edge slitting & blowing device | ||
Rewinding | Automatic pneumatic cutter | ||
Corona treatment | Unwinding #1 | One-side/ for paper 6kw | |
Extruder | Main motor | Power | 37kw |
Screw | Diameter | Ø100mm | |
L/D | 32:1 | ||
Max output | 260kg/h | ||
Temperature control point & heating power | Screw | 7/42kw | |
Filter & link | 3/5.5kw | ||
T-die | 9/21.5kw | ||
Total | 19/69kw | ||
Filter | Replacement | Automatic | |
Control | Pneumatic | ||
T-die | Length of lip | 1800mm | |
Heating way | Inner cavity heating | ||
Extrusion coating thickness | 0.006-0.10mm | ||
Extrusion laminating thickness | 0.01-0.15mm | ||
Width of production | Range | 1000-1600mm | |
Adjustment | Manual | ||
Laminator | Construct | 40mm solid steel wallboard | |
Main motor | Power | 11kw | |
Control | Inverter | ||
Central Impression | Diameter | Ø600mm | |
Internal structure | Bilayer spiral type | ||
Surface | Mirror-polished & chrome plated | ||
Operational automation degree | Main control cabinet | Master Control Web transmission & extrusion PLC touch screen control for optional | |
Extrusion unit | Temperature monitoring & control | ||
Unwinding unit(#1 & #2) | Web semi-automatic splicing | ||
Rewinding unit | Cutting & roll changing | ||
Total power | Theoretical maximum | 130kw | |
Stable running | ≈60kw | ||
Total weight | 14600kg (±5%) | ||
Overall size | 12.5M(L) * 7.8M(W) * 2.8M(H) |
2.Comprehensive Description
This machine is sold to Greece (Central Macedonia region-Thessaloniki), which is our model machine in Eastern Europe (2017). We use the world famous brand spare parts and strictly follow the EU CE standard and ISO9001: 2012 standard. It can achieve high speed (not less than 150m / min) extrusion coating, the thinnest to 0.006 mm, uniformity / error of not more than 5%.
It is specially designed for paper extrusion and lamination, using special tension control, and added corona treatment unit, mainly for high-grade packaging paper processing. It can also be used for extrusion coating and laminating other flexible packaging substrates of similar nature, such as plastic films and nonwovens.
3. Product Features
(1) Duplex unwinding & rewinding, semi-automatic stitching for non-stop reloading
(2) 6 kw corona treatment device to fully improve the surface tension of the substrate, the processing capacity of not less than 40 dyne
(3) World famous brand parts: Japan Yaskawa inverter, Germany Siemens PLC and motor, Japan Omron temperature control system, France Schneider low-voltage electrical appliances
(4) China's well-known brands of high-precision hardened gear box and chromium alloy T-die, pneumatic filter replacement device
(5) Germany Siemens touch screen PLC control system, integrated control line process and extrusion unit, accurate control of product quality, low scrap rate
(6) Mirror & matte central impressions can be easily replaced to meet a wide variety of product requirements
(7) Surface friction winding method, with the slide rail replacement device, easy to harvest finished products
B. 6 kw corona treatment device to fully improve the surface tension of the substrate, the processing capacity of not less than 40 dyne:
C. Siemens brand motor, GUOMAO brand hard surface gear box, high speed alloy screw, 32: 1 / 100mm, extrusion amount of up to 260kg / h:
D. Japanese Omron brand temperature control system, digital display, precise control:
E. China's well-known brands of high-precision hardened gear box and chromium alloy T-die, pneumatic filter replacement device:
F. Germany Siemens touch screen PLC control system, integrated control line process and extrusion unit, accurate control of product quality, low scrap rate:
G. Base on ISO9001: 2012 quality control system, strictly follow the European Union 2006/42/EC Machinery Directive & 2014/35/EU Low Voltage Directive, with the standard of EN 60204-1:2006, EN1114-1:2011 and EN1114-3:2001+A1:2008, using the CE standard security logo with English + custom local text (Greek text):
H.France Schneider brand low-voltage electrical appliances (some special models replaced by the German Siemens brand, China Zhengtai brand), strictly follow the CE standard circuit layout:
I. Automatic waste edge slitting device, equipped with blowing collection system:
J. Automatic surface friction rewinding unit with separate control system and pneumatic cutting device, the finished product roller transport through the sliding track:
K. After several precision weighing, the accuracy of the paper thickness after coating, the error control does not exceed 5%:
Through this link to view the video: http://youtu.be/xZqCCaupDjE
B. 6 kw corona treatment device to fully improve the surface tension of the substrate, the processing capacity of not less than 40 dyne:
C. Siemens brand motor, GUOMAO brand hard surface gear box, high speed alloy screw, 32: 1 / 100mm, extrusion amount of up to 260kg / h:
D. Japanese Omron brand temperature control system, digital display, precise control:
E. China's well-known brands of high-precision hardened gear box and chromium alloy T-die, pneumatic filter replacement device:
F. Germany Siemens touch screen PLC control system, integrated control line process and extrusion unit, accurate control of product quality, low scrap rate:
G. Base on ISO9001: 2012 quality control system, strictly follow the European Union 2006/42/EC Machinery Directive & 2014/35/EU Low Voltage Directive, with the standard of EN 60204-1:2006, EN1114-1:2011 and EN1114-3:2001+A1:2008, using the CE standard security logo with English + custom local text (Greek text):
H.France Schneider brand low-voltage electrical appliances (some special models replaced by the German Siemens brand, China Zhengtai brand), strictly follow the CE standard circuit layout:
I. Automatic waste edge slitting device, equipped with blowing collection system:
J. Automatic surface friction rewinding unit with separate control system and pneumatic cutting device, the finished product roller transport through the sliding track:
K. After several precision weighing, the accuracy of the paper thickness after coating, the error control does not exceed 5%:
Through this link to view the video: http://youtu.be/xZqCCaupDjE
5. Packaging and shipping
A. PE stretch film wrapping, steel wire fixed in container:
B. T-die, shafts and spare parts, using felt and wooden box:
C. Silicone desiccant 1kg + wall-mounted dryer 300g / 20 feet container volume, to ensure the humidity does not exceed 30% in the 45-60 days of shipping:
6. Trading terms and after sales service
5. Packaging and shipping
A. PE stretch film wrapping, steel wire fixed in container:
B. T-die, shafts and spare parts, using felt and wooden box:
C. Silicone desiccant 1kg + wall-mounted dryer 300g / 20 feet container volume, to ensure the humidity does not exceed 30% in the 45-60 days of shipping:
6. Trading terms and after sales service