CE standard 1600mm extrusion coating and laminating machine

Main parameters

1.Main Technical Parameters

Model		Customize 1600
Running line speed		Machinery	180m/min
		Production	120-150m/min
Suitable type of base material		Paper, film (Aluminized film), non-woven √
		Foil, ultrathin fiber paper □
Suitable type of extruding resin		PE,PP,EVA √
		TPU □
Line process	Unwinding #1	Max diameter	Ø1500mm
		Tension control	Magnetic brake 400N
		Web guide	Photoelectric corrective
	Unwinding #2	Max diameter	Ø600mm
		Tension control	Magnetic brake 100N
		Web guide	Photoelectric corrective
	Rewinding	Motor/control	11kw/ Inverter
		Max diameter	Ø1500mm
		Rolling way	Surface friction
	Web guide precision	±0.5mm
	Tension range	0-400N
Web cutting & slitting & stitching	Unwinding #1	Semi-automatic splicing
	Unwinding #2	Semi-automatic splicing
	Laminating unit	Waste edge slitting & blowing device
	Rewinding	Automatic pneumatic cutter
Corona treatment	Unwinding #1	One-side/ for paper 6kw
Extruder	Main motor	Power	37kw
	Screw	Diameter	Ø100mm
		L/D	32:1
		Max output	260kg/h
	Temperature control point & heating power	Screw	7/42kw
		Filter & link	3/5.5kw
		T-die	9/21.5kw
		Total	19/69kw
	Filter	Replacement	Automatic
		Control	Pneumatic
	T-die	Length of lip	1800mm
		Heating way	Inner cavity heating
		Extrusion coating thickness	0.006-0.10mm
		Extrusion laminating thickness	0.01-0.15mm
	Width of production	Range	1000-1600mm
		Adjustment	Manual
Laminator	Construct	40mm solid steel wallboard
	Main motor	Power	11kw
		Control	Inverter
	Central Impression	Diameter	Ø600mm
		Internal structure	Bilayer spiral type
		Surface	Mirror-polished & chrome plated
Operational automation degree	Main control cabinet	Master Control Web transmission & extrusion PLC touch screen control for optional
	Extrusion unit	Temperature monitoring & control
	Unwinding unit(#1 & #2)	Web semi-automatic splicing
	Rewinding unit	Cutting & roll changing
Total power	Theoretical maximum	130kw
	Stable running	≈60kw
Total weight		14600kg (±5%)
Overall size		12.5M(L) * 7.8M(W) * 2.8M(H)

2.Comprehensive Description

This machine is sold to Greece (Central Macedonia region-Thessaloniki), which is our model machine in Eastern Europe (2017). We use the world famous brand spare parts and strictly follow the EU CE standard and ISO9001: 2012 standard. It can achieve high speed (not less than 150m / min) extrusion coating, the thinnest to 0.006 mm, uniformity / error of not more than 5%.

It is specially designed for paper extrusion and lamination, using special tension control, and added corona treatment unit, mainly for high-grade packaging paper processing. It can also be used for extrusion coating and laminating other flexible packaging substrates of similar nature, such as plastic films and nonwovens.

3. Product Features

(1) Duplex unwinding & rewinding, semi-automatic stitching for non-stop reloading

(2) 6 kw corona treatment device to fully improve the surface tension of the substrate, the processing capacity of not less than 40 dyne

(3) World famous brand parts: Japan Yaskawa inverter, Germany Siemens PLC and motor, Japan Omron temperature control system, France Schneider low-voltage electrical appliances

(4) China's well-known brands of high-precision hardened gear box and chromium alloy T-die, pneumatic filter replacement device

(5) Germany Siemens touch screen PLC control system, integrated control line process and extrusion unit, accurate control of product quality, low scrap rate

(6) Mirror & matte central impressions can be easily replaced to meet a wide variety of product requirements

(7) Surface friction winding method, with the slide rail replacement device, easy to harvest finished products

Detailed description

4. Details and photos

1. Every detail will be described in detail by text and pictures, as confirmation.

2. We provide customized manufacture according to customer demand.

3. Manufactured in accordance with European CE safety standards.

A. Duplex unwinding & rewinding, semi-automatic stitching for non-stop reloading:

B. 6 kw corona treatment device to fully improve the surface tension of the substrate, the processing capacity of not less than 40 dyne:

C. Siemens brand motor, GUOMAO brand hard surface gear box, high speed alloy screw, 32: 1 / 100mm, extrusion amount of up to 260kg / h:

D. Japanese Omron brand temperature control system, digital display, precise control:

E. China's well-known brands of high-precision hardened gear box and chromium alloy T-die, pneumatic filter replacement device:

F. Germany Siemens touch screen PLC control system, integrated control line process and extrusion unit, accurate control of product quality, low scrap rate:

G. Base on ISO9001: 2012 quality control system, strictly follow the European Union 2006/42/EC Machinery Directive & 2014/35/EU Low Voltage Directive, with the standard of EN 60204-1:2006, EN1114-1:2011 and EN1114-3:2001+A1:2008, using the CE standard security logo with English + custom local text (Greek text):

H.France Schneider brand low-voltage electrical appliances (some special models replaced by the German Siemens brand, China Zhengtai brand), strictly follow the CE standard circuit layout:

I. Automatic waste edge slitting device, equipped with blowing collection system:

J. Automatic surface friction rewinding unit with separate control system and pneumatic cutting device, the finished product roller transport through the sliding track:

K. After several precision weighing, the accuracy of the paper thickness after coating, the error control does not exceed 5%:

Through this link to view the video:

Packaging, shipping and after-sale

5. Packaging and shipping

A. PE stretch film wrapping, steel wire fixed in container:

B. T-die, shafts and spare parts, using felt and wooden box:

C. Silicone desiccant 1kg + wall-mounted dryer 300g / 20 feet container volume, to ensure the humidity does not exceed 30% in the 45-60 days of shipping:

6. Trading terms and after sales service

(1) We sold machines provide at least 360 days of quality assurance, during the warranty period, we assume full responsibility for the quality.

(2) The following three cases: beyond the quality guarantee period, improper operation and man-made damage, we still provide lifetime maintenance & guidance & commissioning of after-sales Service. However, engineers need to charge service fees.

(3) The non-standard machines that we manufacture according to customer needs, for non-standard parts, we offer customization and maintenance of lifetime, but the cost may be slightly higher than the standardized parts.

(4) Trading in FOB Term; the quoted price include the full price of the machine, transported to Ningbo Port fees, customs fees. Not include shipping and insurance charges. We can handle shipping on behalf of the purchaser, the cost paid separately by the purchaser.

(5) Earthquake, shipwrecks, war and other force majeure could be the grounds of exemption for delayed or cannot fulfill. Correspondingly, the other party's corresponding liability is also exempt.

(6) Installation and commissioning are part of after-sales service, at no additional charge. If the customer requests in writing, we will send qualified and experienced engineers. The fees borne by the customer, including but not limited to: transportation costs, accommodation costs, $ 100 per day in subsidies.

(7) Under any circumstances, customer information and contract details will be kept strictly confidential. Unless the court order or the consent of the client.

(8) Matters not covered in this document, refer to "United Nations Convention on Contracts for the International Sale of Goods (1980)" the relevant provisions solution. Both China and the United States are parties to the Convention.

7. Documents

A. Manuals, technical documentation, CE certificate (if required) will be sent along with the machine;

B. Bill of lading, invoices, certificates of origin (MFN certificate of origin), fumigation certificate (if required) will confirm with the client, and then sent via DHL or UPS:

CE standard 1600mm extrusion coating and laminating machine

Main parameters

Detailed description

Packaging, shipping and after-sale

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