HSLM-B extrusion coating and laminating machine for various papers

Main parameters



1.Main Technical Parameters

Model

Customize 1100

Running line speed

Machinery

150m/min

Thin paper coating

10-100m/min

Thick paper coating&paper laminating

20-120m/min

Suitable type of base material

Paper 40-400gsm (main)                                           

Non-woven, PP woven                                               

Foil, plastic film                                                           

Suitable type of extruding resin

LDPE/LLDPE                                                                 

PP, EVA                                                                          

TPU, PVC                                                                       

Line process

Unwinding

Max diameter

Ø1500mm

Structure

Horizontal duplex

Rewinding

Motor/control

11kw/ Inverter

Max diameter

Ø1500mm

Web guide precision

±0.5mm

Tension range

0-200N

Web cutting   & slitting & stitching

Unwinding#1,2

Semi-automatic splicing

Laminating unit

Waste edge slitting & blowing device

Rewinding

Rodless cylinder cutter

Operational automation degree

Main control   cabinet

Master Control

Web transmission & extrusion

PLC touch screen control system

Coating unit

Temperature monitoring & control

Unwinding unit #1

Web semi-automatic splicing

Unwinding unit #2

Web semi-automatic splicing

Rewinding unit

Cutting device

Semi-automatic roll change

Total power

Theoretical maximum

100kw

Stable running

45kw

Total weight

12500kg (±5%)

Overall size   (Without extruder)

12.5M(L) * 2.6M(W) * 2.8M(H)

Overall size   (With extruder )

12.5M(L)   * 8.3M(W) * 3.2M(H)


2.Comprehensive Description

This machine was sold to a paper processing company in Thailand and it is also our display machine in Southeast Asia. It is equipped with a number of corona treatment devices, tension adjustment and curved flattening rollers, for the 40-400gsm paper design, can achieve 10-100g resin amount of paper coating. In several tests, he successfully completed the 40gsm / 400gsm paper coating, 40gsm+400gsm paper lamination, and 400gsm+400gsm paper lamination, and the anti-stripping strength is better than the client's expectations.


3. Product Features


(1) Equipped with advanced tension control and web guide system to prevent paper from breaking or shifting.

(2) The use of curved rollers in conjunction with universal bearings enables the maximum flattening of the paper. Whether it is 40 gsm or 400 gsm, it ensures no wrinkles or distortion.

(3) Custom high-precision T-die, the minimum coating amount of 10 microns, with uniform coating of the paper web in the respective positions, the thickness error does not exceed 5%.

(4) The combination of multiple corona treatment devices can effectively improve the surface molecular structure of the paper and effectively increase the anti-stripping strength.

(5) Three-phase asynchronous motor with automatic tension, with the central impression surface friction rewinding to keep the rewinding roller neat, smooth and compact.

(6) PLC integrated control, screw extrusion synchronous the line running, greatly enhance the degree of automation and reduce manpower requirements.

(7) Yaskawa Inverter, Siemens Motors & PLC touch screen control system, Omron/Schneider low voltage electrical configuration, allows our customers to easily find spare parts locally.


Detailed description

4. Details and photos

 

1. Every detail will be described in detail by text and pictures, as confirmation.
2. We provide customized manufacture according to customer demand.
3. Manufactured in accordance with European CE safety standards.

A. Advanced tension control and web guide system to prevent paper from breaking or shifting:

 


B. Curved rollers in conjunction with universal bearings enables the maximum flattening of the paper. Whether it is 40 gsm or 400 gsm, it ensures no wrinkles or distortion:


 


C. Combination of multiple corona treatment devices can effectively improve the surface molecular structure of the paper and effectively increase the anti-stripping strength:



D. The PP coating test was performed using 610mm width 45gsm news printing paper, and the coated surface was glossy as a mirror surface. The tension system works well when the paper's tensile strength is only 10N:



E. 400gsm thick recycled paper, after corona treatment coating, coating thickness about 20g/m2, smooth surface, can not be stripped:



F. 40gsm + 400gsm extrusion laminate, resin coating approximately 15g/m2 (Only 40gsm white kraft paper has been corona treated), the anti-stripping strength is very good:


 


G. 400gsm + 400gsm extrusion laminate, resin coating approximately 20g/m2, the laminated paper is about 820gsm, reached the level of cardboard. Our machine is still able to complete it, and the anti-stripping strength is beyond imagination:



Through this link to view the video: 


Packaging, shipping and after-sale

5. Packaging and shipping

A. Before delivery, we clean the machine, apply anti-rust oil, winding the plastic film, and then put it in the container:


B. The interior of the container is fixed with steel wire. Silica gel desiccant is placed in the power distribution cabinet to prevent air humidity during transportation from damaging the electrical equipment:


C. On the first day of the visit to the customer's workshop, we carefully inspected every part of the machine and counted parts one by one, everything was intact, not even one screw rusting:


6. Trading terms and after sales service

(1) We sold machines provide at least 360 days of quality assurance, during the warranty period, we assume full responsibility for the quality.
(2) The following three cases: beyond the quality guarantee period, improper operation and man-made damage, we still provide lifetime maintenance & guidance & commissioning of after-sales Service. However, engineers need to charge service fees. 
(3) The non-standard machines that we manufacture according to customer needs, for non-standard parts, we offer customization and maintenance of lifetime, but the cost may be slightly higher than the standardized parts. 
(4) Trading in FOB Term; the quoted price include the full price of the machine, transported to Ningbo Port fees, customs fees. Not include shipping and insurance charges. We can handle shipping on behalf of the purchaser, the cost paid separately by the purchaser.
(5) Earthquake, shipwrecks, war and other force majeure could be the grounds of exemption for delayed or cannot fulfill. Correspondingly, the other party's corresponding liability is also exempt.
(6) Installation and commissioning are part of after-sales service, at no additional charge. If the customer requests in writing, we will send qualified and experienced engineers. The fees borne by the customer, including but not limited to: transportation costs, accommodation costs, $ 100 per day in subsidies.
(7) Under any circumstances, customer information and contract details will be kept strictly confidential. Unless the court order or the consent of the client.
(8) Matters not covered in this document, refer to "United Nations Convention on Contracts for the International Sale of Goods (1980)" the relevant provisions solution. Both China and the United States are parties to the Convention.

7. Documents

A. Manuals, technical documentation, CE certificate (if required) will be sent along with the machine;
B. Bill of lading, invoices, certificates of origin (MFN certificate of origin), fumigation certificate (if required) will confirm with the client, and then sent via DHL or UPS:


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