PE foaming (EPE) and nonwoven extrusion laminating machine

Main parameters



1.Main Technical Parameters

Model

Customize 1400

Running line speed

Machinery

120m/min

EPE coating

10-80m/min

EPE&nonwoven laminating

20-80m/min

Suitable type of base material

EPE&nonwoven (main)                                             

Film, composite plastic web                                    

Paper, foil                                                                     

Suitable type of extruding resin

PE/PP                                                                            

EVA                                                                                

TPU, PVC                                                                       

Line process

Unwinding

Max diameter

Ø1200mm

Structure

Horizontal duplex

Rewinding

Max diameter

Ø1200mm

Structure

Rotating duplex(torque tension control)

Web guide precision

±1.0mm

Tension range

0-100N

Web cutting   & slitting & stitching

Unwinding

Semi-automatic splicing

Coating unit

Waste edge slitting & blowing device

Rewinding

Semi-automatic replacement

Operational automation degree

Main control   cabinet

Master Control

Web transmission & extrusion

PLC *for options

Coating unit

Temperature monitoring & control

Unwinding unit #1

Web semi-automatic splicing

Unwinding unit #2

Web semi-automatic splicing

Rewinding unit

Semi-automatic roll change

Total power

Theoretical maximum

110kw

Stable running

50kw

Total weight

14000kg (±5%)

Overall size   (Without extruder)

12.5M(L) * 2.8M(W) * 2.8M(H)

Overall size   (With extruder )

12.5M(L)   * 8.5M(W) * 3.2M(H)


2.Comprehensive Description

PE foam materials are widely used in a variety of flexible packaging areas. Typical products such as EPE, it uses PE foam laminated PP non-woven fabrics, with excellent shock protection. This type of extrusion laminator is specifically designed for use with a special tension control system and a rotary double-station rewinding design to achieve high quality EPE products.


3. Product Features


(1) For large diameter lightweight roll materials, we have designed a unique tension control and web guide system, and its precise delivery does not result in web offset or deformation.

(2) Custom high-precision T-die, internal heating type, ensure the coating thickness error does not exceed 5%.

(3) PLC touch screen operating system, only need to set the coating thickness, line speed will automatically synchronize the extrusion volume.

(4) Automatic particle loading and drying, alloy material screw, precise temperature control system to ensure that hot melt resin can be fully plasticized.

(5) Rotary double-station rewinding design, torque motor control, especially for large diameter lightweight roll materials, neat and compact.


Detailed description

4. Details and photos

 

1. Every detail will be described in detail by text and pictures, as confirmation.
2. We provide customized manufacture according to customer demand.
3. Manufactured in accordance with European CE safety standards.

A. For large diameter lightweight roll materials, we have designed a unique tension control and web guide system, and its precise delivery does not result in web offset or deformation:

 


B. Custom high-precision T-die, internal heating type, ensure the coating thickness error does not exceed 5%:


 


C. PLC touch screen operating system, only need to set the coating thickness, line speed will automatically synchronize the extrusion volume:


 


D. Automatic particle loading and drying, alloy material screw, precise temperature control system to ensure that hot melt resin can be fully plasticized:



E. Rotary double-station rewinding design, torque motor control, especially for large diameter lightweight roll materials, neat and compact:





Through this link to view the video: 



Packaging, shipping and after-sale

5. Packaging and shipping

A. Pre-delivery, post-security label (based on the EU CE standard), the use of film winding the main part:


B. T-die and other vulnerable parts, will be packaged in wooden case:


C. The chief engineer will carry out the final inspection and inventory, under normal circumstances, we will be prepared based on 24 months (vulnerable) spare parts to send with the machine:


6. Trading terms and after sales service

(1) We sold machines provide at least 360 days of quality assurance, during the warranty period, we assume full responsibility for the quality.
(2) The following three cases: beyond the quality guarantee period, improper operation and man-made damage, we still provide lifetime maintenance & guidance & commissioning of after-sales Service. However, engineers need to charge service fees. 
(3) The non-standard machines that we manufacture according to customer needs, for non-standard parts, we offer customization and maintenance of lifetime, but the cost may be slightly higher than the standardized parts. 
(4) Trading in FOB Term; the quoted price include the full price of the machine, transported to Ningbo Port fees, customs fees. Not include shipping and insurance charges. We can handle shipping on behalf of the purchaser, the cost paid separately by the purchaser.
(5) Earthquake, shipwrecks, war and other force majeure could be the grounds of exemption for delayed or cannot fulfill. Correspondingly, the other party's corresponding liability is also exempt.
(6) Installation and commissioning are part of after-sales service, at no additional charge. If the customer requests in writing, we will send qualified and experienced engineers. The fees borne by the customer, including but not limited to: transportation costs, accommodation costs, $ 100 per day in subsidies.
(7) Under any circumstances, customer information and contract details will be kept strictly confidential. Unless the court order or the consent of the client.
(8) Matters not covered in this document, refer to "United Nations Convention on Contracts for the International Sale of Goods (1980)" the relevant provisions solution. Both China and the United States are parties to the Convention.

7. Documents

A. Manuals, technical documentation, CE certificate (if required) will be sent along with the machine;
B. Bill of lading, invoices, certificates of origin (MFN certificate of origin), fumigation certificate (if required) will confirm with the client, and then sent via DHL or UPS:


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